Personlized Products flour packer - Three In One Filling Machine -zun shang

Main features:

 the machine has compact structure, perfect control system, convenient operation and high degree of automation.

 parts in contact with materials are made of imported high-quality stainless steel, which is easy to clean without process dead corners.

 adopt high-precision, high-speed quantitative filling valve, with accurate liquid level and no liquid loss, so as to ensure excellent filling quality.

 the capping head adopts a constant torque device to ensure the capping quality.

 adopt efficient cover management system, with perfect cover feeding technology and protection device.

 changing the bottle shape does not need to adjust the height of the equipment. It can be achieved by replacing the bottle pulling star wheel, and the operation is simple and convenient.

 the filling system adopts the bottle neck feeding technology to avoid the secondary pollution of the bottle mouth.

 it is equipped with perfect overload protection device, which can effectively protect the safety of the machine and the operator.

 the control system has the functions of automatic control of water level, detection of missing cover, automatic stop of bottle flushing and output counting.

 the bottle washing system adopts the efficient cleaning spray nozzle produced by American spray company, which can be cleaned to every place in the bottle.

 imported parts are used for main electrical components, electric control valves, frequency converters, etc., to ensure the excellent performance of the whole machine.

 all components and parts of the gas circuit system are internationally renowned products.

 the operation of the whole machine adopts advanced touch screen control, which can realize man-machine dialogue.

Cgf24-24-8 PET bottle pure water washing, filling and capping machine absorbs the advanced technology of foreign products of the same type, with stable performance, safety and reliability.

1) This machine has compact structure, perfect control system, convenient operation and high degree of automation;

Using the technology of direct connection between the air duct and the bottle feeding paddle wheel, the bottle feeding screw and the conveying chain are eliminated, and the bottle type change is simple and easy. After the bottle enters the machine through the air duct, it is directly sent to the filling position by the bottle feeding steel puller (bottleneck clamping method). This machine has compact structure, perfect control system, convenient operation and high degree of automation;
1) Sterile water bottle flushing

After the bottle enters the host machine, it enters the bottle washing machine through the transmission star wheel. The bottle clamp clamps the bottle mouth and turns it up 180 ° along the bottle washing guide rail to make the bottle mouth downward. In the specific area of the bottle washing machine (determined by the water distributor – the bottle washing water is pumped into the water distributor by the bottle washing water pump, and then distributed to the bottle washing clamp by the water distributor through 24 pipelines), the nozzle of the bottle washing clamp sprays sterile water to wash the inner wall of the bottle. After washing and draining, the bottle is clamped by the bottle clamp and turned down 180 ° along the guide rail to make the bottle mouth upward. The washed bottles are exported from the bottle washing machine through the transition steel pulleys (pure water bottle washing) and transferred to the next process – filling.

2) Filling

When filling, the bottle is lifted by air cylinder, and the high-speed operation is stable and reliable. The compressed air is connected to the lifting cylinder through the intake distributor. During operation, the compressed air is injected into the chamber a of the cylinder through the air injection pipe to raise the cylinder upward. After the bottle mouth rises, the filling valve is opened to start filling. When the set filling level is reached, the air return port of the filling valve is blocked by materials, and the filling is completed. Then the cylinder descends under the action of pulling down the cam. At this time, the gas in chamber B is discharged through the exhaust screw.

3) Capping

After filling, the bottle enters the capping machine through the transmission star wheel, and the rotation stop knife on the capping machine blocks the bottleneck, which together with the bottleneck guard outside the capping machine keeps the bottle upright and prevents rotation. The capping head rotates and rotates under the drive of the capping machine spindle. Under the action of the cam, the capping head can grasp, cover, screw and remove the cap, and complete the whole capping process.

The capping head adopts a magnetic constant torque device. When the capping head takes out the cover through the sub cap plate, the top cover sleeve presses the cover and centralizes the cover, so as to ensure the correct position of the cover in the capping die and ensure the capping quality. When the capping is completed, the capping head overcomes the magnetic slip and will not damage the bottle cap. At the same time, when the capping head rises, the top cover rod will push the cap out of the capping die.

The capping disc transmits power through the pin wheel and the capping head to ensure that its movement is synchronized with the capping machine. The bottle cap enters the capping disc through the cap channel, and then the bottle cap transmission star wheel transmits the bottle cap separately to the capping head according to the station.

Technical description of automatic capping device

working principle:

 the cap adjuster is equipped with a detection switch. When the bottle cap is consumed to a certain extent, the detection switch sends a signal to start the cap conveyor to send the cap

 a certain number of bottle caps are installed in the cap bin, and the vibrating plate shakes the bottle caps into the air duct under the action of the vibrating motor. Under the action of the wind force of the fan, the bottle caps are sent to the cap manager through the conveying air duct

Technical parameters:

(1) Model: SG-II

(2) Fan: 380V, 0.55kw

(3) Vibration motor: 380 V, 60W

Bottle cap online cleaning and disinfection

1. Equipment Overview

 the bottle cap disinfector is installed outside the sterile room. After the bottle cap is arranged by the capping device, it enters the bottle cap disinfector, which is washed with disinfectant and sterile water respectively, and then sent to the capping machine through the cage.

2. Main features

 high efficiency centrifugal cover trimming mode, with small cover wear.

 a bottle cap detection mechanism is set, and the cap signal is used to control the start and stop of the bottle cap elevator.

 the empty cover adopts the online continuous disinfectant spraying mode on the conveying and disinfection guide rail, and the angle design of the nozzle ensures that the disinfectant is sprayed to all points inside the cover. Afterwards, the sterile empty cover was rinsed with sterile water.

 processing time ≥ 20s.

The disinfectant storage tank has the functions of high and low liquid level detection and automatic replenishment of disinfectant.

transportation

1. Equipment Overview

The conveyor line is a bridge connecting various production equipment, which directly affects the operation efficiency of the production line. In the configuration of the conveying line, it must be considered that the short-term shutdown of the equipment in the rear section (such as replacing auxiliary materials) cannot affect the operation of the equipment in the front section. At the same time, the equipment in the front and rear sections should be well connected together, so that the whole production line can achieve high operation efficiency. The mechanical structure of the conveyor line of our company is a new design, and the connecting components are formed by stamping or bending, which has the advantages of good rigidity, light weight and good interchangeability.

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